Manufacturing - Embroidery
We have extensive Embroidery capacity. Our embroidery department has a total of 600+ Tajima heads and 10 SWS single head machines.
Machine embroidery is an embroidery process whereby a sewing machine or embroidery machine is used to create patterns on textiles. It is used commercially in product branding, corporate advertising, and uniform adornment. Hobbyists also machine embroider for personal sewing and craft projects.
There are multiple types of machine embroidery. These include free-motion sewing machine embroidery, this uses a basic zigzag sewing machine. Much commercial embroidery is still done with link stitch embroidery. The patterns may be manually or automatically controlled. More modern computerized machine embroidery, uses an embroidery machine or sewing/embroidery machine that is controlled with a computer that will store the embroider patterns, which may have multiple heads and threads.
Computer Controlled Systems
Most modern embroidery machines are computer controlled and specifically engineered for embroidery. Industrial and commercial embroidery machines and combination sewing-embroidery machines have a hooping or framing system that holds the framed area of fabric taut under the sewing needle and moves it automatically to create a design from a pre-programmed digital embroidery pattern.
Depending on its capabilities, the machine will require varying degrees of user input to read and sew embroidery designs. Sewing-embroidery machines generally have only one needle and require the user to change thread colors during the embroidery process. Multi-needle industrial machines are generally threaded prior to running the design and do not require re-threading. These machines require the user to input the correct color change sequence before beginning to embroider. Some can trim and change colors automatically.
A multi-needle machine may consist of multiple sewing heads, each of which can sew the same design onto a separate garment concurrently. Such a machine might have 20 or more heads, each consisting of 15 or more needles. A head is usually capable of producing many special fabric effects, including satin stitch embroidery, chain stitch embroidery, sequins, appliqué, and cutwork.